LED Manufacturing
LED生產與製造檢測,照明設備生產品質管理,光源品質確保
What is the most concerned about being an LED manufacturer? Most likely, what consumers concerned about the most before purchase is also what manufacturers are most interested to know. Most consumers are tends to find a balance between price and quality before purchase, LED manufacturers are also faced with the same problem. The birth of the UPRtek handheld spectrometer has solved the problem for LED manufacturers. Before understanding how LED manufacturing is associated with UPRtek handheld spectrometers, let’s briefly introduce the following three types of LED manufacturers.
LED晶片製造商
LED晶片製造商負責生產晶圓上的半導體芯片。這是一個混合合金和雜質(摻雜)的重要過程,晶圓產品則是最終的產生成品。
LED組裝製造商
LED組裝製造商在取得晶圆後,大部分會使用機械設備進行後續作業,採用適當的電路 (佈線)將晶片切割成芯片。這些芯片經過顏色和光性能(機械設備)的測試後,會在這一個步驟依不同的測試結果,根據其物理特性進行BIN分類。接下來,來自同類別的芯片會安裝在電路板上,之後再加入熒光膜。 在進一步準備之後,它們會被切割成個別的電路板。
LED燈泡製造商
最終的過程則由LED燈泡製造商完成。這個過程包括了外殼、電源、驅動器以及其他剩餘接線和組件的應用,以完成燈泡或燈具製作,以便交付給最終客戶。
Handheld Spectrometer Assists Large Equipment to Expand its Application Range
Even though the assembly lines in all 3 types of LED manufacturing companies are equipped with robotic facilities for measuring light properties, there remain many ancillary applications where the portable MK350 devices remain an indispensable industry tool.
Handheld Spectrometer as a Research and Development Tool
Research and Development in all three types of LED manufacturing companies are using the handheld spectrometer MK350 series in their test labs. Experimentation is a laborious, time consuming process taken up by collecting data, testing, comparing, and analyzing. Though these LED manufacturing companies have sophisticated equipment (e.g. integrating spheres), the workflow for this type of preliminary research work is best served by the compact, portable MK350 spectrometer. It is said that margin in precision between a sphere and an MK350 spectrometer is far outweighed by the immense practicality of the MK350 spectrometer.
uSpectrum PC Software Sync the Production Operations
The MK350 handheld spectrometer works with the uSpectrum PC software and that ultimately is the key to research and development this type of work, uSpectrum PC Software is providing full screen PC connectivity, with data logging, multiple item comparison, sorting and annotation…etc. In addition, UPRtek uSpectrum PC Software provides dll libraries allowing LED Manufacturing companies to develop their own software to match their own testing facilities some LED Manufacturing companies are even making customized MK350 fittings to semi-automate testing using MK350 spectrometer auto logging facilities.
A Complete Production System that Includes Quality Control
There are hundreds of thousands of LED components rolling off of assembly lines every minute and it LED manufacturing supplier is impossible to provide 100% quality control for every single item. However, at certain points in the LED manufacturing SOP, it is prudent to sample items periodically to ensure that processes upstream are performing as expected. This type of spot checking is easily and readily performed by the MK350 spectrometers. In addition, data can be easily logged for purposes of reporting and evaluating defect rates.
LED Chip Manufacturer
LED Assembly Manufacturer
LED Bulb Manufacturers
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